Cost Intelligence Engine
Maximum visibility over actual costs & data-driven schemes for healthier margins
This hybrid solution combines the strengths of Activity-Based Costing (ABC) and Resource Consumption Accounting (RCA) while using Machine learning for cost driver detection and cost prediction to deliver highly accurate and decision-focused view of costs.
Moreover, it includes decision support modules that builds on the outputs of ABC or RCA combined with value stream costing & cost prediction to prescribe an optimal data-driven cost cutting plan that tackles the largest yet most avoidable business expenses.
By integrating these methods, this solution provides structured, consistent, and actionable insights into product, service, and customer profitability. It supports better pricing, investment, and resource allocation decisions, while exposing hidden inefficiencies and enabling proactive capacity management.
Ideal for
Mid-large business with multiple cost drivers, pressured margins, service/SKU complexity, labor intensive processes, cost fluctuations, rising overheads/costs, or resource constraints.
Manufacturing
Financial Services
True Cost & Profit Transparency – Traces resources to activities and outputs with high causality, revealing the real drivers of cost. Identifies hidden profit drainers.
Support Smarter Pricing – Ensures prices reflect true resource consumption, preventing under- or over-pricing.
Capacity & Resource Visibility – Exposes both utilized and idle capacity for smarter planning and optimisation.
Operational Efficiency – Pinpoints inefficiencies and avoidable expenses (overpayment, waste, redundancies) for targeted cost cutting without harming performance.
Strategic Resource Allocation – Guides decisions on where to scale, optimize, or divest based on fact-based cost insights.
Forward-Looking Insights – Combines descriptive costing with predictive capacity and scenario modeling for proactive action.
Proactive Financial Management – Shifts from reactive reporting to proactive control, preventing wasteful spend and improving cash flow.
Stakeholder Confidence – Demonstrates rigorous, fact-based cost management that strengthens trust with executives and investors.
Business Value
Healthcare
Business Process Outsourcing (BPO)
Logistics & Warehousing
Multi layer Solution Framework
Advanced
Core
Cost Intelligence Engine
MODULES
During solution design, modules are selected based on client needs and readiness.
Core modules are prerequisites for advanced modules.
Module scope varies based on complexity, objectives & deliverables.
Documentation of all key business processes, activities, and the organizational resources (people, equipment, space) consumed in fact-dimension data model format and analysing the interaction (consumption flow).
Process Cost Mapping
Activity Dictionary: A comprehensive list of all business activities with clear definitions and descriptions.
Cost Object Definition: Clear specification of what will be costed (e.g., specific products, services, customer segments, projects).
Fully Populated Cost Assignment Matrix: A technical document (often in a system or sophisticated spreadsheet) that maps costs from resources to activities using resource drivers, and from activities to cost objects using activity drivers.
Resource Cost Pools: Categorized lists of all organizational costs assigned to primary resources.
Core
CIE-01
Key Deliverables
Methodologies
Descriptive
Process Mining & Workshops
Stakeholder Analysis & Data Modeling
GL Mapping & ETL Pipelines
Statistical Modeling & Regression Analysis
Taxonomy & Business Rule Engine
Variance Analysis Algorithms & OLAP
Feature Importance & Model Interpretability (XAI)
Identification and quantification of the underlying factors that influence costs across products, processes, and resources, enabling precise, targeted efficiency improvements.
Cost Driver Analysis
Core
CIE-02
Key Deliverables
Multiple regression analysis
elasticity & sensitivity analyses
ML algorithms (e.g., random forest, SHAP analysis, feature importance))
Variance Analysis Algorithms
OLAP Cubes & SQL Queries
Unsupervised Learning: K-means clustering
Time-Series Analysis
Methodologies
Descriptive & Diagnostic
Resource & Cost Driver Catalog: A library of the factors that cause costs to be incurred
Resource & Cost Driver Catalog – A structured library of all key cost drivers linked to activities and resources
Driver–Cost Relationship Models showing how each driver impacts cost levels and variability.
Driver Classification Framework – Segmentation of drivers into controllable vs. non-controllable, volume vs. complexity, and structural vs. behavioral categories.
Variance Attribution Report – Breakdown of cost variances by driver to pinpoint root causes of deviations in actual vs. planned costs.
Driver-Based Performance Dashboards – visualising cost driver insights, thresholds, and trends.
ML Driver Discovery – to detect hidden or non-linear cost drivers and predict future cost behavior.
Advanced costing system that traces resource costs directly to activities and cost objects. By blending ABC & RCA , this module offers holistic yet actionable insights into cost drivers, idle capacity, and process efficiency.
Resource-Driven Activity based Costing
Conceptual RCA/ABC Model Design: A blueprint of the costing model, showing the flow of costs from resources to activities and finally to cost objects.
SQL/Python Script of the Costing Model: Full data model implementation based on the preexisting data management/ERP ecosystem.
Activity Cost Analysis: Reports highlighting the cost of performing specific business activities.
Resource Utilization Report: showing the cost of supplied capacity vs. used capacity highlighting the cost of idle resources.
Cost Analysis Dashboard:for real-time visibility into cost structures, trends, and key drivers.
Activity Cost Attribution Matrix – Allocates indirect and shared using drivers.
Core
CIE-03
Key Deliverables
Process Mining & Value Stream Mapping
ETL/ELT Pipeline Development
Relational Data Modeling & SQL/Python Scripting
Capacity & Idle Cost Analysis
Data Visualization & Dashboard Development
Version Control & Change Management
Methodologies
Descriptive & Diagnostic
Provides a in-depth view of profitability by tracing activity costs to specific products, customers, and channels. By combining activity-based costing with revenue attribution, it reveals where value is created or eroded — enabling smarter pricing, product portfolio decisions, and strategic resource allocation.
Activity based Profitability Analysis
Cost Object Profitability Reports: showing the true profitability of products, or customers after allocating indirect costs accurately.
Profitability Mapping Model – Links revenues and activity-based costs across products, customers, and channels to show true contribution margins.
Product & Customer Profitability Dashboards – highlighting high- and low-margin segments, value-destroying products, and unprofitable customers.
Profit Bridge Analysis – Waterfall views explaining margin shifts over time, decomposed by activity cost changes, volume, mix, or price effects.
Machine Learning Profitability Drivers – to uncover hidden patterns affecting margins and predict profitability under different scenarios.
Scenario & Sensitivity Models – Simulate pricing, volume, or cost changes to evaluate profitability impact and guide decision making.
Core
CIE-04
Key Deliverables
SQL JOINs & Data Integration
Contribution Margin Calculation
Interactive Dashboard Development
Waterfall Chart Algorithms
Random Forest & XGBoost
Monte Carlo Simulation
SHAP Analysis
Methodologies
Descriptive & Diagnostic
Predictive Costing & Scenario Analysis
Advacned
CIE-05
Key Deliverables
XGBoost/LightGBM/SARIMA
Monte Carlo Simulation
Time Series Analysis
Sensitivity & Elasticity Analysis
Neural Networks (LSTMs)
SHAP Value Analysis
Multiple Regression Analysis
Methodologies
Predictive
Predictive Cost Models using ML models trained on historical data to forecast future costs & expenses.
Scenario Simulation Tool with Interactive interface for creating and comparing "what-if" scenarios (e.g., material cost increases, demand changes, process improvements).
Using spreadsheets or Visualisation tool to help the user run different cost/price scenarios.
Cost Forecast Reports Regular automated reports showing projected costs across different time horizons (30/60/90 days).
Sensitivity Analysis : in order to identify which variables have the greatest impact on costs.
This module uses statistical and machine learning models on historical data to forecast future costs and simulate financial impact. It enables data-driven planning and risk assessment by projecting expenses and profitability under different scenarios.
Optimised Cost cutting Schemes
Advacned
CIE-06
Key Deliverables
Gradient boosting
Natural Language Processing
Linear & Integer Programming
Network Optimization Models
Queueing Theory & Simulation
Data Envelopment Analysis (DEA)
Stochastic Optimization
Knapsack Algorithms
Methodologies
Prescriptive
Waste & Inefficiency Identification Report: Pinpoints specific areas of avoidable cost like overstaffing and underutilized assets.
Cost-Cutting Opportunity Register: A prioritized list of actionable cost-reduction initiatives with projected savings.
Optimised Procurement Solutions: Identifies saving opportunities through contract renegotiation and order consolidation.
Inventory Optimization Model: Calculates ideal stock levels to minimize carrying costs without disrupting operations.
Implementation Roadmap & Business Case: Outlines the steps, timeline, and financial justification for executing cost-cutting plans.
Savings Tracking Dashboard: Monitors realized savings against targets in real-time post-implementation.
This module uses ABC/RCA data to identify and prioritize cost-cutting opportunities like overstaffing and excess inventory. It applies optimization models to generate targeted reduction schemes—such as resource reallocation and order adjustments—ensuring strategic, data-driven savings without disrupting core operations.
This module uses statistical analysis and machine learning to identify abnormal spending patterns and quantify financial risks. It provides early warning of cost overruns, fraud, and operational deviations through continuous monitoring and predictive alerts.
Cost Risk Modeling & Anomaly Detection
Anomaly Detection Alert System: Flags unusual transactions or cost patterns in real-time for investigation.
Risk Heat Maps: Visualizes areas of highest financial exposure and volatility.
Root Cause Analysis Reports: Automatically investigates and explains the drivers behind identified cost anomalies.
Risk Mitigation Dashboard: Tracks key risk indicators and the status of mitigation actions.
Advacned
CIE-07
Key Deliverables
Monte Carlo Simulation
Isolation Forest & DBSCAN
SHAP Analysis & Logistic Regression
Control Charts & Statistical Process Control
Time-Series Forecasting (Prophet, ARIMA)
Methodologies
Predictive & Prescriptive
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